Just follow the step by step instructions below to add some DIY to your holiday decor in just a few hours!
(3) 8’ – 2 x 4 boards
(1) 2X wood piece large enough for a 6” circle
(1) 4’ long hardwood dowel rod
(1) Bar Soap
Measuring Tape | Square | Straight Edge | Pencil | Pinner Nail Gun | 1/2″ Forstner Drill Bit and Drill or Drill Press | Jigsaw or Bandsaw | Tablesaw | Router with Round Over Bit or Sander | Long Clamp
Step 1: Rip (14) ¼” thick strips out of the 2x4s
Step 2: Cut (40) pieces at 16” and (40) more at 12”
Step 3: Mark the centerline of all the pieces
Step 4: With a drill press or drill and ½” forstener bit, drill the center of every slat of wood. Using a fence guide will give the most consistent results.
Step 5: Coat the dowel rod with soap and slide all the wood slats on with all like pieces together.
Step 6: With the extra wood left in the 2×4 and small extra wood piece for the 6” circle, cut out the pieces at dimensions shown (rectangle 5″x3.5″, trapezoid 3″x4″, circle with 6″ diameter).
Step 7: Drill a ½” hole 1” deep in the large rectangle and circle. Cut the hole all the way through the smallest piece shown.
Step 8: Using a router and round-over bit, relieve the top edge of the 6” round circle on the side of the drilled hole.
Step 9: Place the small rectangle on the large slat side of the tree and ensure 4” of dowel are hanging down below. Cut the top of the dowel off ¾” above the small slats as shown.
Step 10: Place small rectangle piece on the top of the dowel and press all the slats together with a long clamp. With a marker and straight edge, draw out the desired profile.
Step 11: Cut out the profile with a bandsaw or circular saw.
Step 12: Sand all pieces and finish as desired. Avoid putting any finish on the dowel, as that will affect the reinstall of the slats. We opted for a dark base and clear coat on the slats.
Step 13. Reassemble once finish is completely dry. Attach top triangle, lower stop and base with a micro pinner.
All done!
Step | Instructions |
1 | Rip (14) ¼” thick strips out of the 2x4s. |
2 | Cut (40) pieces at 16” and (40) more at 12”. |
3 | Mark the centerline of all the pieces. |
4 | With a drill press or drill and ½” forstener bit, drill the center of every slat of wood. Using a fence guide will give the most consistent results. |
5 | Coat the dowel rod with soap and slide all the wood slats on with all like pieces together. |
6 | With the extra wood left in the 2×4 and small extra wood piece for the 6” circle, cut out the pieces at dimensions shown (rectangle 5″x3.5″, trapezoid 3″x4″, circle with 6″ diameter). |
7 | Drill a ½” hole 1” deep in the large rectangle and circle. Cut the hole all the way through the smallest piece. |
8 | Using a router and round-over bit, relieve the top edge of the 6” round circle on the side of the drilled hole. |
9 | Place the small rectangle on the large slat side of the tree and ensure 4” of dowel are hanging down below. Cut the top of the dowel off ¾” above the small slats as shown. |
10 | Place small rectangle piece on the top of the dowel and press all the slats together with a long clamp. With a marker and straight edge, draw out the desired profile. |
11 | Cut out the profile with a bandsaw or circular saw. |
12 | Sand all pieces and finish as desired. Avoid putting any finish on the dowel, as that will affect the reinstall of the slats. We opted for a dark base and clear coat on the slats. |
13 | Reassemble once finish is completely dry. Attach top triangle, lower stop and base with a micro pinner. |